H2SO4 Plants

Manufacturing All Types Of H2SO4 Plants From Last Fifteen Years  Read More

NPK Plants

Fertilizer Plant Implementation With Best Consultancy Read More

SSP Plants

State Of Art, Trusted, Proved Eco Friendly SSP Plants. Read More

Spare Parts

Supplier Of All Type Of Fertilizer/Acid Plant Machineries & Spares.  Read More

Power Generation Plants

Generating Power With Best Cost Effective Solutions At Your Plant Read More

Ferric/Non Ferric Alum Plants

We Are Masters In Implementation Of Ferric/Non Ferric Alum Plants Read More..

Magnesium Plants

Building Magnesium Plant Is Our Responsibility Read More

Zinc Sulphate Plants

From Tiny Spare To Big Equipment, We Are Single Provider For All  Read More

Material Handling Equipments

1. Conveyors 2. Bucket Elevators 3. Feeders 4. ETO Cranes Read More

Grinding Mills

We Provide Range Of Grinding Mills Like 1. Ball Mill 2. Roller Mill Read More..

Shell & Tube Heat Exchangers

AECL Provides On Demand Shell & Tube Exchangers...Read More

Other

1. Steam Coils 2. Air Blowers 3. Asphalt Hot Mix Plants 4. Screen  Read More
 

At AECL, the biggest objective has always been customer satisfaction and trust. This does not mean just meeting the customer's needs but also providing them with solutions to boost their business. The process begins with recommending the right packaging system that suits their specific applications, followed by manufacturing and finally testing of the same.

We offer an assortment of precision-engineered chemical processing equipment and machines that are recognized amongst our clients for their superior quality, accuracy, long performance and finish. These machinery are widely used in diverse industries like, Chemicals, & Fertilizers.

H2SO4 Plants:

We provide Turn-key Sulfuric Acid (H2SO4) plant project. We can provide Turn-key Sulfuric Acid (H2SO4) plant project.The contact process of manufacturing H2SO4 is the current method of producing sulfuric acid in the high concentrations needed for industrial processes. Vanadium(V) oxide is the catalyst used.Sulphur (S)or Pyrite (FeS2) can be used as raw materials.

1. DCDA tech. Double Coversion Double absorbsion  
2. DCDA with 5 bed convertors
3. Alkaly Scrubber to achive the stringent global environmental control norms 
4. Providing PHE (Process Heat Exchangers) for acid cooling
5. Providing the most efficient waste heat boiler system
6. Captive power genration by using an efficient steam turbines & steam available from waste heat recovery system
7. Latest cutting age instrumentation  technology for complete automation of all types of H2SO4 Plants

 

NPK-NPKS Plant:

Blended, mixed, granulated fertilizer formulations made crop specific
Capacity in tons / day 60, 100, 150 , 200, 300, 400 & 500
Raw Materials Urea, DAP, TSP, SSP, MOP, Gypsum Amm. Chloride, Amm. Sulphate etc.
Fuel Coal/ Fire Wood/ Gas/ Furnace oil/ LDO / HSD etc.
Product Quality Meet all standards like IS, BIS, BS, Euro, DIN & others.
Technology Trusted, proved & eco – friendly.
After Sales Services Training of line and staff, spares & technical support.

NPK / NPKS Brief Proof:
  • *Testing of all raw materials for quality
  • *Grinding of raw materials
  • *Metered feeding of raw materials
  • *Granulation of mixed ingredients
  • *Drying of granules
  • *Cooling of granules
  • *Screening of product.
  • *Grinding / recycle of oversize material
  • *Storage & cooling
  • *Bagging and packing
  • *Testing the product for quality

 

SSP Plants:

On demand production of SSP Plants, AECL offers basic and detailed designs for following plants.

1. Insoluble Sulfur Capacity Range - 3750 to 5000 TPA
2. Sulphuric Acid Plants both Conventional and DCDA Capacity Range - 50 to 1500 TPD. Guaranteed So2 Emission less than 100 PPM, Guaranteed Steam Generation up to 1.5 Tons steam/ton of acid
3. Oleum 24% - 65%, Liquid Sulfur Trioxide Capacity Range - 50 to 750 TPD as Liquid So3
4. Sulfamic Acid Capacity Range - 5000 TPA
5. Chloro Sulfonic Acid Capacity Range - 15000 to 65000 TPA
6. GRANULATED Single Superphosphate and NPK Capacity Range - 65000 to 300000 TPA
7. Aluminium Sulfate Batch and Continous Process Capacity Range - 10000 to 35000 TPA
8. Start Up SO2 Scrubbers for Acid Plants Capacity Range - Any Size
9. Flourine Scrubbers for SSP Plant Capacity Range - Any Size
10. Liquid Sulphur Dioxide Capacity Range - 1500 to 25000 TPA
11. Di-ethyl Sulfate Capacity Range - 1500 to 3000
12 Power Generation from byproduct Steam of Acid Plants Capacity Range - 0.75 MW to 15 MW
13 Benzene Sulfonyl Chloride Capacity Range - 3000 TPA
14 DIMETHYL SULFATE Capacity Range - 12500 to 25000 TPA

 

Power Generation Plants:

AECL provides implementation of power generation plant in the chemical plant.

Principles: 1 "Process Waste heat utilization" 2. Using "Cole Gassification"

Ferric & Non-Ferric Alum Plant:

Ferric and non – Ferric alum for paper
Capacity in tons / day 20, 30, 50, 100.
Fuel HSD / Diesel.
Raw Materials Bauxite, sulphuric acid ( 98.5% pure ) and spent acid ( if available).
Product Quality Meet all standards like BIS, BS, Euro & others.
Technology State of art, trusted, proved & eco – friendly.
After Sales Services Training of line and staff, spares &technical support.
Clients 4 Satisfied clients.

* Alums Ferric And Non - Ferric Brief Process:
  • * Testing of all raw materials for quality
  • * Crushing of raw Bauxite
  • * Grinding of raw bauxite
  • * Metered feeding of bauxite in the digester slowly
  • * Acidulation: mixing of bauxite with metered quantity of acid with agitation
  • * Settling and decantation / separation of sludge by centrifugation
  • * Evaporation with steam
  • * Casting in moulds
  • * Testing the product for quality

 

Magnesium Plants:

On demand production of Magnesium Plants.

Zinc Sulphate Plants:

AECL is India's leading manufacturers and exporters of Zinc Smelting Plant Equipments & plants also. The design of  particular machines are result of years of enterprise and research, to find a solution for higher production. below is the general process overview of the Zinc smelting process that our zinc smelters use to produce their products.

In Summary, the Process Sequence is:

1. Receipt of feed materials (concentrates and secondary feed materials such as zinc oxides) and storage;
2. Roasting: an oxidation stage removing sulphur from the sulphide feed materials, resulting in so-called calcine;
3. Leaching transforms the zinc contained in the calcine into a solution such as zinc sulphate, using diluted sulphuric acid;
4. Purification: removing impurities that could affect the quality of the electrolysis process (such as cadmium, copper, cobalt or   nickel) from the leach solution;
5. Electrolysis or electro-winning: zinc metal extraction from the purified solution by means of electrolysis leaving a zinc metal deposit (zinc cathodes);
6. Melting and casting: melting of the zinc cathodes typically using electrical induction furnaces and casting the molten zinc into ingots.
Additional steps can be added to the process transforming the pure zinc (typically 99.995% pure zinc known as Special High Grade (’SHG’)) into various types of alloys or other marketable products.

Material Handling Equipments:

We are India's leading manufacturers and exporters of material handling equipment. We are the manufacturer and exporters of hand tools, crane, hoist, oil cans, pulley, grease guns etc. We offer a wide range of material handling equipment like hydraulic pallet trucks, scissor lift tables ( power and hydraulic ) , pallet stackers and lift tables, trolleys, hand tools, electric wire rope hoist, oil cans, delivery table, wheel barrows, pulleys, jib cranes, portable winch and grease guns. We will be adding a new range of industrial equipment. So, keep visiting our website to know about our outstanding products at low price.

Lifting Equipment : GoodsLift + Hydraulic Power Scissors Lift + Hydraulic Scissors Lift Table
Warehouse Equipment : Electric Stacker + Hydraulic Manual Stacker + Hydraulic High Pallet Truck + Hydraulic Hand Pallet Truck + Plateform Truck
Trolleys : Battery Operated Material Transfer Trolley + Luggage Trolley + Plateform Trolley + Ladder Trolley + Drum Trolley
Cranes : E.O.T. Crane + Hydraulic Floor JIB Crane
Hoists : Electric Wire Rope Hoist
Winches : Worm Winch + Portable Shunting Winch
Pulleys : Chain Pulley Block Spur Gear
Cutting Tools : Wire Cutters & Stripper + Micro Cutter + Nipper + Circlip Plier + Cable Cutter + Long Nose Plier + Combination Plier
Oil Cans : Oil Can (Brass Pump) + Oil Can (Steel Pump)
Other Products : Delivery Table + Wheel Barrow

 

Grinding Mills:

1. Ball Mill

A ball mill, a type of Mill, is a cylindrical device used to grind (or mix) materials like ores, chemicals, ceramic raw materials and paints. Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used for media, including ceramic balls, flint pebbles and stainless steel balls.

Working principle:

Ball mill, a kind of horizontal drum-type rotating device, is a grate mill with external gear and double bins. Materials shall be evenly charged through quill shaft in feeding device into the first bin, which has step or waved lining with steel balls in different specifications. Steel balls are taken to a certain height by centrifugal force from drum rotation and then fall. Thus it will give a heavy blow to materials, playing a role of grinding. Materials after crushed in the first bin shall enter bin across single-layer diaphragm into the second, which is provided with flat lining with steel balls, to go through further grinding. Powder shall be discharged from discharging grating, ending the milling process.


Features:

Ball mill is mainly composed of charging and discharging, cyclone and rotation parts (like redactor, minor rotation gear, motor, electric machine, etc). Hollow axis is made of steel parts with a lining replacable. Major rotation gear, machined by rolling wheel of casting, is lined with wearing plate with fine wear-resisting property. This machine runs stably and reliably.

Based on difference of materials and discharging types, dry ball mill and wet ball mill are selectable.

2. Roll Mill

Product Description

Principle:
After being fed into grinding chamber by a frequency transducer, the material is ground under the action of roll extrusion and shears and grind, and then enters into the classifying-section with the upward air and the coarse and fine fraction are separated by centrifugal force of classifying wheel and attraction force of draft fan. The unqualified powder is rejected to the grinding chamber and the qualified enters the cyclone and the bag collector for collection and purified gas is exhausted.

Features:
The new generation of roll crusher has breakthrough technology in performance compared to the other ones.
1. The innovative design enables low consumption and grinding efficiency in operation owning to the pressure equalization, save 20-30% energy under the same production capacity compared to other ones.

2. Classification precision is improved because of the innovative self-detaching grading plant and flow field structure as follows:

It can meet the standards of particle size distribution which you need by adjust.

Assure the product free of oversized particle and residue owning to the exact cutting point.

Fineness of product can be D97≤5 micron

3. The particle size ranging from 50 to 5 micron is available because of innovative design of flow field structure; It is not only used for fine powder, but also for coarse grain which usually is produced by Raymond mill.

4. The service life of critical components made of wear resistant material is long and the rotor is wearproof for grinding medium hard materials, abrasion and contamination are minimized for high hardness materials.

5. Feeding system equipped with magnetic separator assures material free from iron pollution and abrasion to the equipment.

6. The main machine installed with resilient cushion member is free of shock, riding stability, and little maintenance and long service life.

7. The system does not need the foundation, the investment and installation time are reduced largely.

8. The main body is oiled by a quick lubricating system.

9. The material with less than 8% moisture can be ground directly because of its own wind power.

10. Environmental protection measures:

The noise from main body is separated by isolation booth design and the draft fan is equipped with a silencer

Operation under Negative Pressure and free of dust...

11. Automatic control, easy and stable operation.

Applications:

Non-metal mines, Chemical industries, building materials, minerals, refractory materials, metallurgy, new material, environment protection, feedingstuff, pesticide, food and dry powdery material.

Meanwhile, it can be used for fibroid materials such as cellulosine and herbal medicine.

Shell & Tube Heat Exchangers:

We have a complete facility to design (Thermal and Mechanical) and manufactures complete range of Shell and Tube Heat Exchagners for cooling, condensing and heating application. The manufacturing facility is well supported by in house design facility equipped with latest softwares & design codes and welding development department to establish manufacturing process for any new material. 
Apart fom Bare Tube, AECL has hands on experience to design and manufacture Shell & Tube heat Excnagers from Integral Finned Tubes (Lo fin) as well as Rectangle Finned Tubes (For Air & Oil Cooling Applicatin).
     
  Design Code: IS-4503, IS-2825, AMSE SEC. VIII, TEMA, BS-5500, HEI, API-660
  TYPE: Fixed Tube Sheet, Temovable tube Bundle, U-Tube, Coil in Tank, double Pipe
  Capacity Range: As per clients requirement
  Shell Diamete: 4" to 125"
  Tube Length: 3' to 40'
  Tubes: Plain, Integrally Finned or U-Tube
  M.O.C. Tubes: Carbon Steel, Stainless Steel, Copper, Adm. Brass, Aluminium, Titanium, Tantalum, Hastolloy, Alluminium Bronze, monel, Duplex, Cupronickle
  Shell: Carbon Steel, Stainless Steel, Copper, Monel. Brass, Alluminium
  Channels: Carbon Steel, Stainless Steel, Gun Metal, Cast Iron, Brass, Cast Aluminium, Alloy

 

Other:

We also provide other spare parts & accessaries like:

1. Steam Coils 2. Air Blowers 3. Asphalt Hot Mix Plants 4. Screen